Surplus Inventory Guide

Part 03: Decide what to keep and sell

How to separate the stock you still need from the stock you can better sell, and how to get the decision approved internally.

ASM-apr26-HR47

01 From category to default decision

Part 1 sorted your stock into five categories. Each category has a default decision to help determine the next step.

Category Default decision Why
Slow-moving Review Still needed, so confirm the quantity you actually consume and sell the rest
Excess quantity Sell the excess The working quantity stays; everything above foreseeable demand can go
Obsolete Sell No longer needed by the current operation, and losing value while it is held
Project surplus Sell The project is closed or cancelled, so there is no internal demand to protect
Needs review Review Confirm criticality with maintenance before anything is released

The default decision gives each category a clear starting point. Use the criteria below to confirm whether that decision is right for your situation.

Decide before it becomes urgent

Clearing stock against a deadline weakens your negotiating position. Review and sell surplus while you still have options. The earlier you act, the more value you can recover.

 

02 The trade-off: keep or sell

Keeping stock costs money every year, while selling carries the risk that it may be needed again. The criteria below help confirm whether keeping or selling is the better decision.

Link to active equipment

Keep: compatible with equipment still in use

Sell: the equipment is replaced or no longer in use

Operational criticality

Keep: critical spare protecting a line or process

Sell: production continues without it

Future demand and required quantity

Keep: stock with documented future demand, in the quantity required

Sell: stock with no expected use, or quantities above foreseeable demand

Lead time and availability

Keep: long replacement lead time or limited market availability

Sell: readily available with short lead times

Product lifecycle status

Keep: current model or specification still in use

Sell: replaced or discontinued model no longer needed internally

Equivalent parts

Keep: no equivalent parts available

Sell: an approved alternative is available or already in use

Keeping stock “just in case” is costly over time.
Selling surplus stock can recover value now.

 

03 Build the internal business case

A surplus decision often requires input from multiple departments. Bring the relevant information together before asking for final approval.

Internal approval checklist

Operational risk assessment. What is being sold and why it is safe to sell it
Warehouse space released. In m² or pallet positions, and what will occupy it instead
Carrying costs avoided. The annual figure from the Part 2 worksheet
 

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